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Maillefer Factory System

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

#1 Extrusion Drive<br />
CT 06379 Pawcatuck

Tel: +1 860 625 48 45

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Do you need a qualified concept to realize the complete factory with the lowest risk and cost? Let us introduce a new way to seize your business opportunity in both existing and new market segments.

The qualified concept to realize the complete factory with the lowest risk and cost

Maillefer works as your responsible partner for all planning, building, technology and engineering tasks until the start-up of new production lines, and quality and information systems. You get profitable production from the start, you need minimal own resources and you outsource the risk in investment planning and realization.

We know how things work in practise – combining project, product and production technology excellence in complete factory deliveries

Excellence in demanding project executions, product quality and advanced production technologies has always been our key priority. More than 80 plant definition studies and more than 4000 line deliveries are our proof of competence in realizing business ideas into profitable factories.

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Business Idea

You have noticed the emerging demand for certain cables, but are unable to meet it with your current production. You might also need more information on the lifetime of the new investment. This is where Maillefer Factory System could be the right way to proceed.

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Factory Investment Decision

We find the most profitable and sustainable production solution to complete your feasibility study. Our Plant Definition Study gives you a view on raw material flows, cable constructions, needed production processes and machinery, the main operational requirements and implementation schedule, and the size of the investment. An initial factory layout and utility consumption calculation are part of the study. Read more

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Plant Engineering

When you have got the investment decision, we can start the project. You get a dedicated project manager who is your responsible contact until production start-up. At this point, architectural design and building tasks are specified, and your factory is taking the actual shape. We can also assist you in finding the local main designer. You have all the documentation needed for the building permit application. Read more

Building Permit

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Project Start-up

After receiving the building permit, civil engineering starts with the full speed. This is the point where you need to make the initial investment for equipment.

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Implementation

Now it is time to realize your factory plan within your investment budget. We manage the project on your behalf regarding all equipment needed for production. Once the building is ready, the implementation schedule can be secured by our project management excellence. Read more

Production Start-up

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Technology Transfer & Quality System

In each delivery, the production set-up is done by us to guarantee that you get the expected performance and productivity in the predefined time. We ensure that your quality system is compliant with standards. The best industrial production practices are applied on your factory.
Read more on Technology Transfer
Read more on Quality System

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MES / ERP System

To fully utilize the possibilities of your plant, capacity and material resources are planned according to accurate real-time data and production forecasting tools of the MES / ERP System. This leads to less downtime and improved efficiency at the plant. Read more

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Production Optimization

As part of the factory delivery, we optimize your central production processes and parameters. Partnering with our maintenance and performance solutions keeps your cost, product quality and productivity at the expected level over time. Read more

Meet us at Plastimagen in Mexico City, Mexico on 11 - 14 March, 2025!

Chinaplas

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Medtec China

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K

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From our blog Visit Blog

Extrusion and Processing of TPE in Pipe & Tube

14.2.2025

With electric vehicles, the demand is for light weight, recyclable tube constructions. The transition is taking place as we help customers shift from rubber compounds to thermoplastic elastomers. Read more

Extrusion and Processing of TPE in Pipe & Tube

Ultra Thin is In with EVOH Pipe

29.1.2025

EVOH demand heightens, and prices climb. Maillefer teams up with suppliers so that manufacturers can make more multi-layer PEX or PE-RT pipe with less. Read more

Ultra Thin is In with EVOH Pipe

State-of-the-Art FO Line

20.1.2025

We have expanded the fiber optic portfolio for indoor cables. This new line produces all types including tight buffers, simplex/ duplex, drop cables and distribution cables. Read more

State-of-the-Art FO Line

Competitiveness Through Lifecycle Partnership

7.1.2025

Strong, active partnerships build customer success in Maillefer’s “House of Experts” concept. There is a constant dialogue for cable &amp; pipe extrusion performance to its optimum. Read more

Competitiveness Through Lifecycle Partnership

Exploring HVDC Future via EU Research

17.12.2024

The formidable project is entitled NEWGEN. It is funded by the EU’s Horizon 2020 research and innovation program. Our R&amp;D platform is helping set the benchmark for HVDC PP cable. Read more

Exploring HVDC Future via EU Research

Aiming for Energy Efficiency when Extruding

28.11.2024

Extrusion efficiency needs to be considered when producing pipe, tube, wire &amp; cable for infrastructure and transportation. The aim is to avoid unwanted waste. Read more

Aiming for Energy Efficiency when Extruding

Paper about Factory Joints for DC Cable at Jicable '23

22.11.2024

Few publications exist and are readily available which treat factory joints in the area of Extra High Voltage DC cable. This paper sheds some light on joints and subsea cable. Read more

Paper about Factory Joints for DC Cable at Jicable '23

ACC Homes in on High Concentricity Rates

13.11.2024

The equipment and skills needed to achieve concentricity levels up to 97% or even more are difficult to obtain without including some form of automation. ACC is the answer. Read more

ACC Homes in on High Concentricity Rates

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