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Submarine Cable Design and Manufacturing

Nearest Maillefer contacts for USA

Maillefer North America

Pipe & Tube

#1 Extrusion Drive<br />
CT 06379 Pawcatuck

Tel: +1 860 625 48 45

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Maillefer North America

Wire & Cable

#1 Extrusion Drive
CT 06379 Pawcatuck,

Tel: +1 920-215-6628

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KN Manufacturing Solutions LLC

Fiber Optic

325 Kentucky Court
GA 30548 Hoschton

Tel: +1 404 202 9655

Cell: +1 404 202 9655

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Amaral Automation Associates

Wire & Cable

1697 Warwick Ave, Suite D
RI 02889 Warwick

Tel: +1 401 405 0755

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Repco Industries LLC

Wire & Cable

13299 W. Essex Ln.
Illinois 60142 Huntley

Tel: +1 847 802 4315

Cell: +1 847 274 9218

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Southern Industrial Equipment

Wire & Cable

2708 Cambridge Way
TX 75092 Sherman

Tel: +1 281 844 4260

Fax: +1 903 813 0285

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Know-how transfer day @Maillefer

Classroom / Theoretical training

Technical manual

5 days

MV, HV and EHV cable

Reduce risks of entering new market segment

Looking for faster and safer transition into submarine cable production?

Submarine power cables have very demanding requirements. Learn about the design elements and manufacturing steps needed for high quality design and manufacturing of HV and EHV AC and DC submarine extruded cables.

This training is particularly useful for established power cable manufacturers who are looking to enter submarine cable production. The training describes the necessary design elements and manufacturing steps needed, and elaborates on the main risks associated with each of them. It also covers electrical routine testing and the mechanical testing facilities needed for reliable testing of submarine cables.

Five days of classroom training according to the technical manual

The technical report consisting of:

  • Keystone-shaped conductor design
  • Compacted conductor design
  • Extruded XLPE insulation design and manufacturing
  • Degassing of extruded XLPE cables
  • Lead sheathing
  • Armoring and outer protection
  • Turntables and coiling
  • Mechanical testing
  • Electrical testing

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From our blog Visit Blog

Ultra Thin is In with EVOH Pipe

29.1.2025

EVOH demand heightens, and prices climb. Maillefer teams up with suppliers so that manufacturers can make more multi-layer PEX or PE-RT pipe with less. Read more

Ultra Thin is In with EVOH Pipe

State-of-the-Art FO Line

20.1.2025

We have expanded the fiber optic portfolio for indoor cables. This new line produces all types including tight buffers, simplex/ duplex, drop cables and distribution cables. Read more

State-of-the-Art FO Line

Competitiveness Through Lifecycle Partnership

7.1.2025

Strong, active partnerships build customer success in Maillefer’s “House of Experts” concept. There is a constant dialogue for cable &amp; pipe extrusion performance to its optimum. Read more

Competitiveness Through Lifecycle Partnership

Exploring HVDC Future via EU Research

17.12.2024

The formidable project is entitled NEWGEN. It is funded by the EU’s Horizon 2020 research and innovation program. Our R&amp;D platform is helping set the benchmark for HVDC PP cable. Read more

Exploring HVDC Future via EU Research

Aiming for Energy Efficiency when Extruding

28.11.2024

Extrusion efficiency needs to be considered when producing pipe, tube, wire &amp; cable for infrastructure and transportation. The aim is to avoid unwanted waste. Read more

Aiming for Energy Efficiency when Extruding

Paper about Factory Joints for DC Cable at Jicable '23

22.11.2024

Few publications exist and are readily available which treat factory joints in the area of Extra High Voltage DC cable. This paper sheds some light on joints and subsea cable. Read more

Paper about Factory Joints for DC Cable at Jicable '23

ACC Homes in on High Concentricity Rates

13.11.2024

The equipment and skills needed to achieve concentricity levels up to 97% or even more are difficult to obtain without including some form of automation. ACC is the answer. Read more

ACC Homes in on High Concentricity Rates

State-of-the-Art Crosshead - ECH Crosshead for Microduct

11.11.2024

This crosshead is built for the production of dual-layer blown fiber microducts. Ideal for tubes with a special inner layer which favors longer jetting distances and reduced friction. Read more

State-of-the-Art Crosshead - ECH Crosshead for Microduct

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