Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
com;rd.;nda;sta;is-;dav;uk/;jwnMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troOur Portal Pay-off AVR 6 meets the demands of a heavy load carrying capacity and a broad reel range due to extending production lengths. The frame design allows reel loading from the rear or the front side of the machine. Different frame lengths helps in reel logistics.
The pay-off has a hanging pintle portal design. The pay-off has two main components: the portal frame and the carriage. The telescopic lifting arms are suspended from the moving carriage, which is wheel mounted on the beams. All pintle movements, up down and in out, are motorized.
The reel is dog pin driven by a Vector controlled AC motor over a 2-step gearbox. The main motor can be run with a constant torque, or controlled by either a dancer or an accumulator. The motor has forced ventilation and is equipped with an electromagnetic brake. The brake can function as a holding brake or an emergency stop brake. One set of pintles is included in the machine price. Further sets can either be ordered from Maillefer or made according to the manufacturing drawings, which are enclosed in the manual.
All functions such as reel rotation, traversing, pintle movements and auto reel handling are activated and controlled from the hanging control panel.
CE approved
The pay-off beams are long enough to allow the carriage to traverse over the reel width. The carriage traverses during operation to maintain near straight centerline of the cable. A separately quoted device controls the traversing of the reel.
Automatic positioning of the carriage from the loading position to the production position and vice versa can be activated by pressing a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles are manually entered into the empty reel, a second button is activated, and the reel is lifted and moved sideways to the working position.
The machine is surrounded with safety fences to protect the operator and outsiders from the moving and rotating parts of the machine. The manually operated turning doors on the rear and sliding door on the front of the machine are equipped with electromechanical locks. The main motor and automatic functions can not be started before all the doors are closed and locked.
The machine fulfils all EEC machine and electrical directives and is equipped with CE and EC Declaration of Conformity labels.
Reel weight, max. | 6 000 kg |
Reel flange diameter | 2600 mm |
Reel width | 1900 mm |
Cable diameter, max. | 70 mm |
Reel rotation speed, max. | 175 / 258 / 318 rpm |
Torque, max. | 3 670 / 2 450 / 2 040 Nm |
Exact values depend on the assembly.
29.1.2025
EVOH demand heightens, and prices climb. Maillefer teams up with suppliers so that manufacturers can make more multi-layer PEX or PE-RT pipe with less. Read more
20.1.2025
We have expanded the fiber optic portfolio for indoor cables. This new line produces all types including tight buffers, simplex/ duplex, drop cables and distribution cables. Read more
7.1.2025
Strong, active partnerships build customer success in Maillefer’s “House of Experts” concept. There is a constant dialogue for cable & pipe extrusion performance to its optimum. Read more
17.12.2024
The formidable project is entitled NEWGEN. It is funded by the EU’s Horizon 2020 research and innovation program. Our R&D platform is helping set the benchmark for HVDC PP cable. Read more
28.11.2024
Extrusion efficiency needs to be considered when producing pipe, tube, wire & cable for infrastructure and transportation. The aim is to avoid unwanted waste. Read more
22.11.2024
Few publications exist and are readily available which treat factory joints in the area of Extra High Voltage DC cable. This paper sheds some light on joints and subsea cable. Read more
13.11.2024
The equipment and skills needed to achieve concentricity levels up to 97% or even more are difficult to obtain without including some form of automation. ACC is the answer. Read more
11.11.2024
This crosshead is built for the production of dual-layer blown fiber microducts. Ideal for tubes with a special inner layer which favors longer jetting distances and reduced friction. Read more