Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
com;rd.;nda;sta;is-;dav;uk/;jwnMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troA well-controlled cooling secures that the conductor temperature at the end seal when the insulated core comes out from the pressurized curing tube is low enough and the generation of voids is prevented.
In the Open Water Cooling Circulation OWCS water is pumped from the unpressurized water tank through the heat exchanger to the end of the cooling tube. Thus the cooling operates by a counter-flow method.
In the beginning of the cooling tube, water flows back from the water trap to the unpressurized water tank through a control valve, which controls the amount of water in the water trap. This design ensures that there is always water in the touchdown area, and that the cooling section is always filled with water.
There is a water detector in the neutral tube, which prevents water from entering into the curing section by stopping the water circulation pumps and alarms the line control.
The water circulation unit includes two water circulation pumps, a heat exchanger and the necessary valves.
The piping is made of stainless steel and includes water circulation pipes, valves and flexible hoses.
The unpressurized water tank is not included in the standard delivery (optional). Maillefer will give a main dimension drawing of the tank to the customer. The tank must be equipped with a cover and a ventilation. The water space is separated with a filter mesh, into a clean and a dirty side. By-products can be easily removed from the open tank.
Water circulation unit
The water circulation unit consists of two pieces of water circulation pumps (one is spare), a plate type heat exchanger, necessary valves and instruments.
All these components have been installed on the same frame, which forms one complete unit. The water circulation unit is ready-fitted and completely tested.
Water trap for CCV line
The water trap for CCV line is equipped with a lid including a sight glass, a by-product outlet and a level sensor with a magnetic display controlling the water level height in the water trap.
Circulation pumps | 50 Hz, 30 kW (25 bar) |
Pump output | 60 Hz, 16 m3/h / H=208 m (20 bar) |
Heat exchanger type | Plate |
Heat transmission performance | 130 kW |
Number of plates | 33 pcs |
Exact values depend on the assembly.
29.1.2025
EVOH demand heightens, and prices climb. Maillefer teams up with suppliers so that manufacturers can make more multi-layer PEX or PE-RT pipe with less. Read more
20.1.2025
We have expanded the fiber optic portfolio for indoor cables. This new line produces all types including tight buffers, simplex/ duplex, drop cables and distribution cables. Read more
7.1.2025
Strong, active partnerships build customer success in Maillefer’s “House of Experts” concept. There is a constant dialogue for cable & pipe extrusion performance to its optimum. Read more
17.12.2024
The formidable project is entitled NEWGEN. It is funded by the EU’s Horizon 2020 research and innovation program. Our R&D platform is helping set the benchmark for HVDC PP cable. Read more
28.11.2024
Extrusion efficiency needs to be considered when producing pipe, tube, wire & cable for infrastructure and transportation. The aim is to avoid unwanted waste. Read more
22.11.2024
Few publications exist and are readily available which treat factory joints in the area of Extra High Voltage DC cable. This paper sheds some light on joints and subsea cable. Read more
13.11.2024
The equipment and skills needed to achieve concentricity levels up to 97% or even more are difficult to obtain without including some form of automation. ACC is the answer. Read more
11.11.2024
This crosshead is built for the production of dual-layer blown fiber microducts. Ideal for tubes with a special inner layer which favors longer jetting distances and reduced friction. Read more