Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
jwnuk@davis-standard.comMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
jzachow@davis-standard.comKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
kari.nieminen@knmsol.comAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
sales@amaralautomation.comRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
nliotus@repcoindustries.comSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
troy@extrusionsolutions.netGel Filling System GEL 300 offers a stabile gel flow and viscosity from the start. Thanks to a special precision pump system, GEL 300 gives a stabile output also with micro tubes with a very small wall thickness.
The filling system is designed for continuous loose tube production. The system has a main container where the gel is continuously circulated under vacuum. This treatment removes all air bubbles from the gel. After the vacuum circulation the gel is fed to the line, where there is another circulation loop. Before the production starts jelly is continuously circulated from the main container to the jelly stand. This dual circulation system ensures that at the start up the air bubble free jelly has immediately a constant viscosity and pressure.
The gel filling system is filled automatically during the run. The system can be equipped with additional pumps to feed up to three lines simultaneously.
The main assembly is equipped with following units: a main storage vessel, a vacuum pump, and a circulation pump.
| Jelly viscosity at 20 °C, max. | 25 000 mPas at 100 1/s |
| Output, max. | 135 l/h |
| Output pressure, max. | 150 bar |
Exact values depend on the assembly.
26.2.2025
Online Curing Control helps manage cable curing in real time using live measurements. This digital concept relies on process modeling to further reduce scrap and cable defects. Read more
14.2.2025
With electric vehicles, the demand is for light weight, recyclable tube constructions. The transition is taking place as we help customers shift from rubber compounds to thermoplastic elastomers. Read more
29.1.2025
EVOH demand heightens, and prices climb. Maillefer teams up with suppliers so that manufacturers can make more multi-layer PEX or PE-RT pipe with less. Read more
20.1.2025
We have expanded the fiber optic portfolio for indoor cables. This new line produces all types including tight buffers, simplex/ duplex, drop cables and distribution cables. Read more
7.1.2025
Strong, active partnerships build customer success in Maillefer’s “House of Experts” concept. There is a constant dialogue for cable & pipe extrusion performance to its optimum. Read more
17.12.2024
The formidable project is entitled NEWGEN. It is funded by the EU’s Horizon 2020 research and innovation program. Our R&D platform is helping set the benchmark for HVDC PP cable. Read more
28.11.2024
Extrusion efficiency needs to be considered when producing pipe, tube, wire & cable for infrastructure and transportation. The aim is to avoid unwanted waste. Read more
22.11.2024
Few publications exist and are readily available which treat factory joints in the area of Extra High Voltage DC cable. This paper sheds some light on joints and subsea cable. Read more
