Nearest Maillefer contacts for USA
Maillefer North America
Pipe & Tube
#1 Extrusion Drive<br />
CT 06379 Pawcatuck
Tel: +1 860 625 48 45
com;rd.;nda;sta;is-;dav;uk/;jwnMaillefer North America
Wire & Cable
#1 Extrusion Drive
CT 06379 Pawcatuck,
Tel: +1 920-215-6628
om;d.c;dar;tan;s-s;avi;w/d;cho;jzaKN Manufacturing Solutions LLC
Fiber Optic
325 Kentucky Court
GA 30548 Hoschton
Tel: +1 404 202 9655
Cell: +1 404 202 9655
com;ol.;nms;n/k;ine;iem;i.n;karAmaral Automation Associates
Wire & Cable
1697 Warwick Ave, Suite D
RI 02889 Warwick
Tel: +1 401 405 0755
om;n.c;tio;oma;aut;ral;ama;es/;salRepco Industries LLC
Wire & Cable
13299 W. Essex Ln.
Illinois 60142 Huntley
Tel: +1 847 802 4315
Cell: +1 847 274 9218
com;es.;tri;dus;oin;epc;s/r;otu;nliSouthern Industrial Equipment
Wire & Cable
2708 Cambridge Way
TX 75092 Sherman
Tel: +1 281 844 4260
Fax: +1 903 813 0285
net;ns.;tio;olu;ons;usi;xtr;y/e;troOur floor traversing pay-offs meet the demands of heavy load carrying capacity and broad reel range due to extending production lengths. Due to its energy saving braking system, the pay-off reduces the overall power consumption of the production line. The frame design allows reel loading by an overhead crane.
The FTU 30 take-up stand is a portal design floor traversing machine. The machine has two vertical stands with pintles. The stands are connected at the top by a horizontal telescopic shaft. Due to the telescopic function, the machine width is minimized. A separately quoted device is needed to control the traverse movement and the cable angle during the unwinding process.
The reel is rotated either by a tyre or by a carrier arm, depending on the customer need. When the reel is rotated by a tyre, it is pressed against the reel flange with a spring set with an adjustable pressure. The wheel drive eliminates the need for a dog pin and the need to change gears. This allows the load/unload sequence to be automated. If the reel is rotated with the dog-pin and the carrier arm, higher cable tension can be achieved.
Before reel change, the reel diameter can be preset from the control panel to correspond to the next reel diameter. The reel rotation can be either torque controlled with winding radius compensation or speed controlled (dancer, accumulator or external reference). Automatic positioning of the carriage from the loading position to the production position and vice versa can be activated from a button. The full reel moves automatically to the reel change position. The reel is lowered and the pintles are opened. After the pintles have been manually entered into the empty reel, another button is pushed, and the reel is lifted and moved to the working position.
A pair of pintles is delivered with the machine as standard.
Brushless AC motors, contactless proximity switches and solid state electronics increase reliability and ease maintenance.
All functions, like reel rotation, traversing and pintle movements, are activated and controlled either from a hanging panel or from a fixed place. The control panel has push buttons and potentiometers for manual or automatic running and a multilingual information display for machine status, settings and alarms.
Reel weight, max. | 30 000 kg |
Reel flange diameter, max. | 5000 mm |
Reel width, max. | 3000 mm |
Cable diameter, max. | 120 mm |
Exact values depend on the assembly.
29.1.2025
EVOH demand heightens, and prices climb. Maillefer teams up with suppliers so that manufacturers can make more multi-layer PEX or PE-RT pipe with less. Read more
20.1.2025
We have expanded the fiber optic portfolio for indoor cables. This new line produces all types including tight buffers, simplex/ duplex, drop cables and distribution cables. Read more
7.1.2025
Strong, active partnerships build customer success in Maillefer’s “House of Experts” concept. There is a constant dialogue for cable & pipe extrusion performance to its optimum. Read more
17.12.2024
The formidable project is entitled NEWGEN. It is funded by the EU’s Horizon 2020 research and innovation program. Our R&D platform is helping set the benchmark for HVDC PP cable. Read more
28.11.2024
Extrusion efficiency needs to be considered when producing pipe, tube, wire & cable for infrastructure and transportation. The aim is to avoid unwanted waste. Read more
22.11.2024
Few publications exist and are readily available which treat factory joints in the area of Extra High Voltage DC cable. This paper sheds some light on joints and subsea cable. Read more
13.11.2024
The equipment and skills needed to achieve concentricity levels up to 97% or even more are difficult to obtain without including some form of automation. ACC is the answer. Read more
11.11.2024
This crosshead is built for the production of dual-layer blown fiber microducts. Ideal for tubes with a special inner layer which favors longer jetting distances and reduced friction. Read more